Make your products safe with distinctively designed custom mailer boxes. Give your customers intact products with exceptionally appealing packaging. Get a custom quote for your mailer packaging for ecommerce, subscription, and retail products.
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We have an extensive range of packaging options to fulfill your business requirements.
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Packaging influences customers’ purchasing decisions. According to research, 40% of people reorder from retailers that deliver products in elite packaging. In online shopping, customers’ experience mainly depends on the packaging presentation and unboxing. Therefore, we manufacture ecommerce mailer boxes that offer quality presentation at affordable prices. Turn your shipping boxes into a powerful brand touch point and give your customers’ a branded experience.
We have a simple user-friendly 3-step process. Follow these 3-steps to start your packaging journey
Tell to our team on call or you can drop an email. Tell us about your design and expectations.
Drop an email with product details. Our team will get in touch with you for custom quote. You can also get a physical sample.
As you approve the sample, we start working on the production. Within 4-6 business days, you will get your order.
We offer complete customization options. Explore our offers and choose what you required.
Lamination comes in two variations as glossy and matte. It is layer on packaging that protects the box and gives it durability.
Enhance the durability of the box by getting uv coating on the surface.
Protect your packaging boxes with varnish. It protects the box from light with a shiny surface.
Premium packaging requires anti-scratching lamination. It prevents scratches, cuffs and handling marks.
Water-based coating offers protection against light. It comes in gloss, matte and satin finishing. It quickly dries as it is water based.
For a luxury touch to your packaging, choose soft touch coating. It offers a velvety and smooth surface.
Soft touch silk lamination is known for its luxurious look. It protects the box and gives a silky and luxurious look.
To highlight specific part of the box, we use spot glass UV. It makes selected area glossy and keeps the remaining area matte.
Let’s hear from our customers, what they say about our services.
Custom design mailer boxes not only protect the products but also support brand identity. Packaging shows how professional a brand is. Therefore, we cannot ignore the significance of a finely designed box.
Products have to go through different conditions during transportation and shipping. They have to face stacking, movement, temperature, moisture, and handling. A thoughtfully designed box offers weight resistance, can handle stacking pressure, and provides cushioning to resist movement. Choosing the right structure helps brands to protect the product, present the brand efficiently, and cut high costs.
For product shipping, the main concern is a secure locking mechanism. A locking mechanism is significant for both retailers and consumers. It should be easy to assemble for retailers. Moreover, a locking mechanism must be efficient with practical design for customers. Some common locking mechanisms for mailer packaging are:
Sustainable packaging has become popular over few years because of the climate changes. Now customers prefer brands that support and promote greener packaging solutions. Make your packaging a valuable investment by taking the right decisions.
Material behind your packaging box decides the product protection, box strength, and overall presentation. Customers perceive the product value by seeing the packaging quality. Hence, to become a high value brand you have to choose material that offers strength, sustainability, presentation and shipping performance.
For customized mailer boxes, we use:
Corrugated board has fluted construction that offers cushioning, strength, and a stronger structure. It comes in different flute thicknesses.
Corrugated board is made by combining:
| Corrugated Flute Type | Thickness | Specifications | Used For |
|---|---|---|---|
| E-Flute | Approx. 1.5 mm | Thin, smooth, and lightweight flute with a high-quality printing surface | Used for small and lightweight products |
| B-Flute | Approx. 3 mm | Offers a balance between strength, cushioning, and printing quality | Commonly used for ecommerce, apparel, and retail products |
| C-Flute | Approx. 4 mm | Thicker than E- and B-flute, with strong stacking strength and excellent cushioning | Best for heavier products, larger shipments, and fragile products |
| EB-Flute / E+B Combination | Approx. 4.5 mm | Combines the smooth printing surface of E-flute with the strength of B-flute | Used for high-value and fragile products |
| Material | Thickness | Characteristics |
|---|---|---|
| Kraft (Brown) Corrugated | E-flute to C-flute (Approx. 1.5 mm to 4 mm) | Sustainable packaging option with a natural, rustic surface |
| Standard White Corrugated | E-flute to C-flute (Approx. 1.5 mm to 4 mm) | White outer liner with a clean, vibrant printing surface and strong structure |
| Premium White Corrugated | E-flute to B-flute (Approx. 1.5 mm to 3 mm) | Bright white surface for sharper graphics and a stronger brand appearance |
| Rigid Material | 1.5 mm to 3 mm | Thick, sturdy construction with strong shape retention, ideal for high-value products |
With the right strategy, you can make your customers unboxing experience memorable. Furthermore, it is also beneficial for brands as they can grow and get repeated orders. Design, structure, style, and artwork planning makes the ordinary carton an impressive personalized mailer box.
Extend your brand experience inside the box. Do not only focus on the outer surface but also add elements for interesting opening experience. Businesses can go for inner printing and get boxes printed with brand messages, stories, thank-you messages, product instructions, promotional offers, and QR codes.
For better product presentation, get custom inserts. Product do not need protection only from outside, it also needs protection inside the box. Get custom inserts to make sure customers get organized and intact products.
Inserts are important to keep the products safe, in a fixed position, and in intended arrangement.
We have:
Cardboard inserts are paper-based, cost-efficient, and sustainable. They are used for lightweight products.
For products that need extra care, support and protection, we use corrugated inserts.
For delicate products, we use foam inserts that offer cushioning for protection.
For luxury and high-end products, we use EVA foam inserts. These inserts can be cut around the product and gives the clean look.
These inserts are made from paper fiber. Therefore, they are best for brands that focus on eco-friendly packaging.
To make your custom mailer boxes with logo visible and vibrant, we use different printing methods. They are used to give your customers a branded experience.
Without getting the right finish, your packaging is incomplete. Give it an impressive appearance by adding the right coating, lamination, or text effect.
Every industry has its unique requirements. Some businesses need protection focused packaging, while others want high-impact presentation. We manufacture boxes that are specifically designed around your product requirements.
We have packaging for:
Ecommerce brands use mailer packaging for:
For fashion brands we have Custom Apparel Mailer Boxes that are used for:
Cosmetic brands use these packaging boxes for:
Subscription companies can use these boxes for:
Mailer boxes are also used by food and beverage businesses for:
21st century is all about saving the environment and packaging has a big role in it. Be a responsible brand and make thoughtful choices for your packaging. We offer you packaging made from paper-based materials that are biodegradable, recyclable, and reusable.
Apart from material, a brand has to make several decisions to make the packaging sustainable.
Carefully measure your product to get right sized packaging. Reduce material and unnecessary spaces by giving accurate product dimensions.
Always think greener and choose recyclable paper-based materials.
Do not go for crowded decorative materials. Thoughtful packaging attracts customers and is harmless to the environment.
Get packaging from an experienced and professional manufacturer for better protection, brand presentation, and quality. PremiumBoxes is working in the packaging industry for 10 years with direct manufacturing facility in the USA.
New businesses do not have existing artwork files. You do not have to worry, as we have free design assistance. We will turn your vision in reality with our expertise. We help businesses to select the right material, structure, style, and insert.
Personalized packaging won’t cost you an arm and a leg at PremiumBoxes. We do not have any hidden charges. Our goal is helping emerging businesses to get customized packaging at affordable prices.
If you are in a hurry, we have covered you with our quick turnaround. Select our rush order services to get your packaging on time. Whether you are looking for product launch or seasonal campaigns, we delivery your packaging on time.
Our customer support service is live for 24/7. From material selection to finished product, we provide you guidance at every step.
Strengthen your brand recognition with our custom mailer packaging solutions. Contact us and share your product requirements to get a free custom quote.
Measure your product from longest side for length, front to back for width and highest point for depth. A product measurement is done in in length, width and height. While measuring the product dimensions, consider the inserts, padding, wraps, and inner linings.
We use kraft board, cardboard, corrugated board, and rigid board for mailer boxes. Material is selected according to the product’s weight, size, selling environment, and presentation preferences. We use cardboard for lightweight products, kraft board for sustainable packaging, corrugated board for heavier and fragile products, and rigid board for a premium presentation.
Weight resistance depends on the selected material, board thickness, and box size. We have E-flute corrugated board for lightweight products, B-flute corrugated board for general shipping products, and C-flute corrugated board for heavier and larger products.
Yes, you can customize the inside and outside of the box. We can print inside of the box too. Outer surface is used to print brand name, logo, product information, and claims. Inside printing is used for thank-you messages, promotional offers, social media handles, and brand stories.
Yes, you can add inserts inside the boxes to protect the products and get an organized presentation. We can add cardboard inserts, corrugated inserts, foam inserts, EVA foam inserts, and molded pulp inserts.
Yes, mailer boxes are strong enough. They are exclusively manufactured for shipping purposes considering the shipping conditions.
For bulk orders, we recommend our customers to get samples. We provide free digital, structural, and printed samples. Samples help the businesses to review the box size, product fitting, material quality, printing quality, and over all presentation.
Yes, mailer boxes are recyclable. They are made from paper-based materials.
Manufacturing time depends on the box style, quantity, material, finishing, and design complexity. Our standard production time is 8-10 business days. If you have limited time, you can choose our rush order service. For rush orders we take 4-6 business days.
Share your product details with accurate dimensions, preferred style, quantity, required finish, and printing, to start your packaging journey with PremiumBoxes.
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