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Custom Tray and Sleeve Boxes

Retail industry is all about presentation and appealing packaging. To get prominent on a shelf, your packaging should have striking presentation. PremiumBoxes is manufacturing custom tray and sleeve boxes ​using high-quality materials and unique designs. Get a packaging quote by sharing your product details.

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custom tray and sleeve boxes

Explore Our Custom Trays and Sleeves

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Bring Your Packaging Vision to Life With PremiumBoxes

PremiumBoxes has a goal of giving your packaging vision life. We manufacture boxes at affordable prices with no shipping fees across the USA. To make personalized packaging accessible for emerging businesses, we have set no MOQ. We design this two-piece packaging style around your product requirements. Due to the unique and appealing look, this style is commonly used by fashion, apparel, and food brands.

Let’s build packaging around the way you sell your product.
 

Start Your Packaging Journey

We have a simple user-friendly 3-step process. Follow these 3-steps to start your packaging journey

Tell Us What You Need

Tell to our team on call or you can drop an email. Tell us about your design and expectations.

Get custom Quote & Sample

Drop an email with product details. Our team will get in touch with you for custom quote. You can also get a physical sample.

Approve & Get It Delivered

As you approve the sample, we start working on the production. Within 4-6 business days, you will get your order.

Customize Your Packaging Your Way

We offer complete customization options. Explore our offers and choose what you required.

lamination
Lamination

Lamination comes in two variations as glossy and matte. It is layer on packaging that protects the box and gives it durability.

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uv
UV

Enhance the durability of the box by getting uv coating on the surface.

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varnish
Varnish

Protect your packaging boxes with varnish. It protects the box from light with a shiny surface.

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anti scratch lamination
Anti Scratch Lamination

Premium packaging requires anti-scratching lamination. It prevents scratches, cuffs and handling marks.

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aqueous coating
Aqueous Coating

Water-based coating offers protection against light. It comes in gloss, matte and satin finishing. It quickly dries as it is water based.

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soft touch coating
Soft Touch Coating

For a luxury touch to your packaging, choose soft touch coating. It offers a velvety and smooth surface.

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soft touch silk lamination
Soft Touch Silk Lamination

Soft touch silk lamination is known for its luxurious look. It protects the box and gives a silky and luxurious look.

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spot gloss uv
Spot Gloss UV

To highlight specific part of the box, we use spot glass UV. It makes selected area glossy and keeps the remaining area matte.

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Let’s hear from our customers, what they say about our services.

custom packaging quote
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Give Customers More Reasons to Pick Up Your Product

Packaging does not only represent the product. It shows your business values and quality. Hence, your packaging should give customers reasons to buy from you. Custom sleeve and tray packaging​ has a unique opening, distinctive presentation, and noticeable branding space.

Here’s how this two-piece packaging style is useful for your brand:

Make Unboxing Part of the Product Experience

This packaging style has two components: a sliding tray and its sleeve. The sliding tray is used for product placement, while the sleeve is used for branding. It has a sliding mechanism that reveals the product slowly making the unboxing experience exceptional. Therefore, it is generally used for gifts, accessories, and food products.

Give Your Branding More Room

This packaging style will provide you complete opportunity for branding. Sleeves have enough space for your brand name, logo, product details, and other required information. So, you do not have to worry about your brand reputation and recognition. 

Keep Collections Organized

Businesses ask exclusive presentations when it comes to their collections and product ranges. We have an easy solution for them. Add inserts in your Macaron Tray and Sleeve Boxes and keep the products in systemized form.

Refresh Your Packaging Through the Sleeve

One of the most popular reasons for sleeves selection is their versatile usage. Through sleeves, you can make your old trays new and refresh them without getting new packaging. It especially helps brands during festivals, seasonal product launches, and for special promotional products.

Choose a Construction That Fits Your Operations

Another benefit of this packaging style is that you can get it in flat form. You do not need vast warehouse storage to keep them.

Choose the Structure Behind Your Signature Slide

This packaging style is made using different types of materials. However, material selection depends on several factors. You cannot select a material randomly without knowing your product requirements.

Rigid board for a Substantial Drawer Box

For structural strength and robust construction, we use rigid board. For gift collections, premium products, watches, and fragrances, it is the best material. For a refined presentation, different types of decorative papers are used.

Folding Paperboard for Lightweight Retail Packaging

For lightweight and small products, we use folding paperboard. We have different types of paperboards, such as SBS which comes with a white surface. It provides a white surface that goes well with colorful and vibrant printing.

Kraft for a Natural Paper Appearance

Are you looking for eco-friendly options? Then get our kraft boxes that offer a brown natural surface with minimal design support.

Corrugated Board for Additional Cushioning

Worried about your product protection during shipment? Rest assured; we have fluted construction to protect your products. For heavy, larger, and ecommerce products, we use corrugated board.

Get the Fit Right Before Adding the Finish

Confirming the product size is important before deciding the finishes and add-ons. Tray is used to hold the product while, sleeve covers the tray. So, they both have different sizes. The sleeve is a bit large in size from the outer measurement of the tray. For tray size, consider product size, inserts, wrappings and other required accessories. For the sleeve, consider tray’s outer size, board thickness, and folding.

For custom-sized sleeve and tray boxes, businesses have to share the following information:

  • Product length, width, and height.
  • Product weight
  • Fragile components.
  • How many products you want to pack together
  • Accessories size, if required
  • Card size, if required
  • Product arrangement
  • Any specific instruction about the outer size of the box

Give Every Item Its Own Place

These boxes can be used to pack multiple products. To keep them in preferred arrangement and organized, we use inserts.

We use inserts:

Paperboard Inserts: For a defined position, we use paperboard inserts. They are used for lightweight products and keep them separate. They can be cut and folded to make different openings.

Dividers and Compartments: To keep the products in a specific arrangement, we use dividers and compartments. They provide a sophisticated and branded presentation. 

Foam Inserts: For fragile and high-end products, we use foam inserts. Die-cut foam inserts are used to preserve the product’s premium look.

Fabric-Lined Interiors:  Want to give your products an exclusive look? We provide fabric-lined interiors. They work well with luxury watches and jewelry products.

Let the Sleeve Introduce Your Brand

Printing has a crucial role in the branding. Custom printed tray and sleeve boxes have enough space for your branding and marketing messages. The sleeves play the main role in branding as they are used to print all the branding elements. If you want additional printed elements, we can use the inner side of the tray.

Inner printing can be used for special instructions, messages for customers, and sharing brand stories.

We use the following printing methods to provide you outstanding results:

  • Coloring system: We use CMYK and PMS coloring systems. CMYK uses four colors to provide you colorful printing in different shades. PMS coloring system is used to get the exact brand color.
  • Digital Printing: It uses digital files for printing, low-cost, and best for shorter quantities.
  • Offset Printing: It is used for detailed artwork, graphics, photos and larger quantities.
  • Screen Printing: It is used when bold colors, vibrant results, and simple artwork is required.

Add Finishing Details With a Clear Purpose

Finishes represent how thoughtful and understanding a brand is. Adding special features to your packaging make it noticeable and stand out among competitors. Give your packaging an extraordinary look by selecting the right finish for your packaging.

Foil stamping: Metallic pigments are used to give luxury reflection to selected text, logos, and design patterns. We use silver foiling, gold foiling, and rose gold foiling.
Embossing: Adds the texture to your selected text and design by raising, without using any ink.
Debossing: Gives an effect to selected text or border by pressing down.
Matte finishes: Provides sophisticated and non-reflective surface.
Gloss finishes: Gives shine to the surface and make the printing vibrant.
Spot UV: It is used when brands want to highlight a specific area without making the changes to the rest of the surface.
Hot Stamping: For holographic metallic look, we use hot stamping.

Customize Your Packaging With Add-Ons That Work for You

To make your packaging special and exceptionally remarkable, you do not have to add so many design elements. You can make thoughtful decisions and turn simple design into an attractive and practical box. Make the packaging opening easy for your customers. Get a thumb notch on your packaging that allows customers to pull and push the tray. You can also add a ribbon at the opening point to pull the tray from the sleeve.

You can enhance your packaging features by opting for die-cut windows. PremiumBoxes uses PVC and PET materials to make transparent windows.

Ordering in Bulk? Make Every Specification Count

If you want to order in bulk, you have to keep a few things in mind. Bulk ordering is not only about packaging quantity. The cost of your project depends on several elements. The board you select, required thickness, size, printing, finishes, add-ons, inserts, style, and required artwork can increase and decrease the cost. Hence, there is not a fixed costing method. It depends on the business wants to get and what their budget limit is. However, we can help you manage your costs by suggesting the packaging essentials.

Request a quote based on your real specifications and order quantities.

Bring Sustainability Into the Design Decisions

Sustainability is not limited to the material. It starts from the material and ends at a thoughtful design. Only a material cannot your packaging sustainable. Act as responsible business and make careful decisions. We are providing paper-based materials to make the packaging environment-friendly and biodegradable. Always choose the box structure that is reusable. First, it adds value to the customer’s purchase; second, reusability is important for sustainability. Do not go for overcrowded decorations; instead choose finishes, add-ons, coatings, and printing methods wisely. We have an aqueous coating option to make it a natural choice.

Move From Product Details to a Production Brief

Starting your packaging journey with PremiumBoxes is a 4-step procedure.

1. Share What You Need to Pack

Share your product details with our team. Tell us your actual product size, weight, items packed in a box, and artwork reference with images.

2. Develop the Packaging Specifications

Now move forward to the second and most important step is developing the structure. Discuss your preferred style, design for the sleeve, custom inserts, printing method, and required finish. 

3. Review the Appropriate Proof or Sample

Do not worry about your bulk orders. We provide free digital and physical samples before bulk ordering. You can review these samples for better understanding, product fit and quality check.

4. Confirm the Order Details

Confirming order details and approving samples are your responsibility. We start the production process after receiving the approval from brands.

Why Bring Your Packaging Project to Premium Boxes?

Want to get packaging that boost your sales and improves your brand identity? Get help from a sleeve and tray box manufacturer in the USA with 10 years of experience. If you want to improve your existing packaging, do not worry; we can do this for you. Just share your packaging requirements and branding goals. Our skilled team will design the packaging that have a practical use, an appealing presentation, and catch customers’’ attention quickly. 

Ready to Put Your Next Product in Motion?

Start your packaging project with us without any delay. Call us or you can drop an email with your product requirements. Want an easy process? Just fill the form and our team will prepare a custom quote.

Frequently Asked Questions

A tray and sleeve box comes with a sliding tray and outer sleeve. It’s a complete packaging setup. However, a packaging sleeve is the only outer wrapping without any structure for product placement.

No, they are different. Rigid drawer boxes have a robust structure, premium finish and used for luxury products. However, tray and sleeve boxes are used for lighter products.

Yes, it is possible. You can order only sleeves for your existing trays and boxes. Just provide us physical reference for branding consistency.

Yes, these boxes can be used to hold food products. For food packaging, we exclusively used FDA approved and food-grade materials and soy-inks to make it suitable for eatable items.

It depends on the material and style you have selected. If your sleeves and tray packaging is foldable, it will be shipped flat. However, rigid packaging cannot be shipped flat.

To support small businesses, PremiumBoxes has set no limit for minimum order quantity. As for the turnaround time, our standard turnaround time is 8-10 business days. However, you packaging style and artwork complexity also matter in this regard. You can opt for rush order, if you want quick delivery.

Providing artwork files is an important and crucial step for your journey. Your artwork file should have brand logo, required graphics, text, your brand colors, and reference images.

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